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Damage to main hoist rope on Liebheur 1080/1 crane - DEV imca
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Damage to main hoist rope on Liebheur 1080/1 crane

We have recently received the following report. During the lifting of a 15te separator vessel at an onshore gas terminal, the crane operator noticed that damage had occurred to the main hoist rope on the crane, resulting in the failure of a number of hoist rope (wire) strands. The vessel was immediately lowered to the ground and an investigation initiated.

On examination of the crane hoist block, it became evident that the main hose rope had been incorrectly ‘reeved’ just prior to the lifting operation, causing the hoist rope to be on the outside on one of the (horizontal) guide pins on the hoist block. As the main hoist rope took the weight of the vessel, the main hoist rope rubbed against the guide pin, causing a partial failure to the main hoist rope and minor damage to the guide pin.

The company found, following investigation:

  1. changing the crane hoist uses a routine task – failure was due to complacency and familiarity;
  2. there was no formal checklist to confirm adequacy of ‘reeving’ to main hoist rope/block

The company has initiated the following:

  1. issue of a safety flash across all industry sectors to raise awareness of near miss;
  2. simple checklist to be developed to ensure ‘reeving’ and other routine alterations to cranes are checked for adequacy prior to use.

IMCA Safety Flashes summarise key safety matters and incidents, allowing lessons to be more easily learnt for the benefit of all. The effectiveness of the IMCA Safety Flash system depends on Members sharing information and so avoiding repeat incidents. Please consider adding safetyreports@imca-int.com to your internal distribution list for safety alerts or manually submitting information on incidents you consider may be relevant. All information is anonymised or sanitised, as appropriate.

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IMCA makes every effort to ensure the accuracy and reliability of the data contained in the documents it publishes, but IMCA shall not be liable for any guidance and/or recommendation and/or statement herein contained. The information contained in this document does not fulfil or replace any individual’s or Member's legal, regulatory or other duties or obligations in respect of their operations. Individuals and Members remain solely responsible for the safe, lawful and proper conduct of their operations.